Results · DWG TK-0005

Measured on the floor. Verified by a third party.

Every result below is measured against a baseline that an independent verifier signed off before we started.

✓BASELINE VERIFIEDINDEPENDENT · BEFORE DAY ONE

01Fleet results

Median change after 12 months, across the 21 plants live for at least a year.

OEE+17points

UNPLANNED DOWNTIME−46%

SCRAP AND REWORK−38%

ENERGY PER UNIT−19%

CHANGEOVER TIME−49%

OUTPUT PER LABOR HOUR+31%

RECORDABLE SAFETY INCIDENTS−34%

TIME TO FIRST VERIFIED GAIN29days

CLIENT PAYBACK ON ANY UPFRONT SPEND7months

02Client stories

Five plants, five baselines.

77%OEE · FROM 54%

CASE 01MONTERREY, MEXICO

Tier-1 auto supplier

CHALLENGEA 41-year-old stamping plant, three generations of PLCs and 22% of jobs unfilled.DEPLOYEDRosetta vision taps, Nerve sensors, the Keeper and Planner agents, 6 press-tending robot cells, and 2 lines moved to virtual PLCs.RESULTOEE from 54% to 77%. Output up 29% with no new presses. $6.2M more EBITDA a year, with zero upfront.

71%SPINDLE UTILIZATION · FROM 38%

CASE 02BAVARIA, GERMANY

Aerospace machining

CHALLENGE61 CNC machines, 4,800 part numbers and spindles busy only 38% of the time.DEPLOYED9 machine-tending robot cells with learned grasping, Takt Engine scheduling and inline first-article inspection.RESULTSpindles busy 71% of the time. Lead time down 44%. A third shift that runs unattended.

−26%ENERGY

CASE 03NETHERLANDS

Dairy and beverage plant

CHALLENGEEnergy-heavy pasteurizing and cleaning cycles.DEPLOYEDHeat pumps and heat recovery, the Steward agent and clean-in-place optimization.RESULTEnergy down 26%, CO2 down 38%, water down 31%. €1.1M a year from demand response.

98.7%RIGHT-FIRST-TIME · FROM 91%

CASE 04IRELAND

Pharma tablet plant

CHALLENGESlow batch release and frequent deviations.DEPLOYEDThe Inspector and Scribe agents, validated for GMP, and virtual metrology.RESULTRight-first-time from 91% to 98.7%. Batch-record review from 9 days to 1.5.

$3.9MA YEAR FROM DEMAND RESPONSE

CASE 05OHIO, USA

Steel mini-mill

CHALLENGEAn electric arc furnace exposed to volatile power prices.DEPLOYEDEnergy controls, the Steward agent and a furnace model built on LPM-3.RESULTElectricity per ton down 8.5%. $3.9M a year from demand response.

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